ARMY TM 5-6675-308-12
MARINE CORPS TM 08837A-12/1A
(2)
Remove four bolts, two J-bolts, nuts, washers and
spacers which secure mounting base to vehicle
cargo bed. Retain all serviceable hardware.
To prevent injury to personnel while working
b. Mounting Base Replacement .
on batteries, all rings, watches, bracelets, etc.
must be removed.
(1) Install mounting base as described in paragraph
To prevent injury to personnel or damage to
equipment when disconnecting a battery,
(2) Install primary pallet, battery box and other
remove negative (ground) cable from battery
equipment.
post first; when connecting a battery, connect
negative (ground) cable last.
c. CDU Bracket Removal.
(2)
In battery compartment, disconnect negative bat-
(1) Release two clamping catches and remove CDU
tery terminal adapter from negative post of right
from vehicle CDU bracket. (See figure 2-15.)
battery.
(2) Remove five screws, nut plate and lockwashers
Disconnect negative branch of cable assembly W7
(3)
securing CDU bracket to vehicle dash panel.
Retain all serviceable hardware.
from negative battery terminal adapter discon-
nected in step (2).
d. CDU Bracket Replacement. Install CDU bracket as
described in paragraph 2-12c and install CDU on
(4)
Disconnect positive branch of cable assembly W7
CDU bracket (see figure 2-15).
from terminal adapter connected at positive termi-
nal of left battery.
e. Cable Assembly W 7 Removal.
Remove bolt, flat washer, lockwasher, and nut
(5)
securing cable clamp to utility truck. Remove
cable clamp.
Remove grommets from cable assembly W7 and
(6)
To prevent injury to personnel or damage to
remove cable from battery and tool compartments.
equipment, all rings, watches, and bracelets
must be removed. Disconnect ground cable
first before working with, or around batteries.
Disconnect cable assembly W7 connector W7P1
(7)
Protect the ground cable from accidental con-
from PS connector 3J4. Inspect cable assembly
tact with other battery cables or posts. When
W7; if cable is serviceable, perform maintenance
finished with work, connect ground cable last.
on lug ends in accordance with TM
9-6140-200-14. If unserviceable, replace.
(1)
Open vehicle hood and remove battery cover.
(8)
Connect positive battery terminal adapter to posi-
Remove ground cable clamp from negative post of
(2)
tive terminal at left battery.
battery and protect from accidental contact with
other cables or battery posts.
Connect negative battery terminal adapter to
(9)
negative terminal at right battery.
On vehicles where terminal boxes are located on
(3)
the curbside wall under the radio mount, remove
(10) Install battery compartment cover and right front
protective cover from positive (+) and negative ()
seat in utility truck.
terminal boxes.
(4)
Disconnect the (+) end lug of cable W7 from the
h. Cable Assembly W7 Replacement. Install cable
positive terminal strip and the (-) end lug of cable
assembly W7 as described in paragraph 2-8c.
W7 from the negative terminal strip.
4-19. M1009 Series Vehicle Kit Repair
(5)
Replace protective covers on terminal boxes.
a. Mounting Base Removal.
(6)
On vehicles where terminal boxes are located in
the engine compartment, remove protective cov-
(1) Remove battery box, primary pallet and other
ers from positive (+) and negative () terminal
equipment. (See figure 2-21.)
boxes.
4-40
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