ARMY TM 5-6675-308-34
MARINE CORPS TM 08837A-34/2
(9) Install 1/2-inch locknut (1) on door handle
frame so that the same amount of frame (ap-
bolt.
proximately 0.5-inch) is viable on both left and
right side of cutout.
(10) Close door and make sure that it closes se-
(3) Using door frame as template, locate and cen-
curely, Adjust plunger ball (2) as required.
terpunch the ten side die and bottom screw
r. Install Air Pipe 880546 (Transition Joint) and
holes. Remove the six 8-32 screws, washers,
Flex Hose 880520-59 (See figure 3-16, sheets 8
and nuts; remove door frame.
and 9).
(4) Drill the ten 3/16-inch screw holes.
(1)
Mark and drill 1/4-inch diameter holes in both
o. Install Door Frame 880522-1 (4, figure 3-16,
sides of the air intake hood as shown in figure
sheet 6).
3-16, sheet 8.
(1) Place door frame (4) in position and align the
(2)
Slide two Tinnerman nuts (2) over the hole
screw holes with holes in rear panel.
drilled in air intake hood. Make sure the
smooth side faces outside the hood.
(2) Install the ten side and bottom 8-32 X 3/4-
inch screws (5), washers (2), and nuts (l).
(3)
Slide the air pipe (1) over the air intake hood
and secure with two sheet-metal screws (2,
NOTE
The six top screws are installed when
(4)
Slide the two clamps (4) onto the flex hose (5)
door is installed.
and sli the hose over the heater flange and air
p. Install Porro Prism Door 880521-1 (6, figure
pipe (3) base.
(5)
Route the flex hose (5) to clear installed equip-
(1) Place porro prism door (6) against outer sur-
ment and tighten clamps.
face of rear panel and align top screw holes in
door hinge with screw holes in rear panel.
s. CDU Mounting Bracket Installation. Drill holes
for CDU mounting bracket on dashboard as
(2) Install 8-32 X 3/4-inch screws (5), washers (2),
follows:
and nuts (1) in each corner location.
(1) Remove passenger grab bar from dashboard.
(3) Attach the four spring retainers (3) to upper
and lower hin e halves usin four 8-32 X 3/4-
(2) Using sheet 8 of figure 3-16 as a guide, mark
inch screws (5), washers (2), and nuts (l).
mounting hole locations on dashboard.
Engage springs (3) in spring retainers before
(3) Center punch and drill two 5/16-inch diame-
tightening the screws.
ter holes through dashboard. If vehicle does
q. Install Latching Mechanism on Door (See figure
not have holes for a grab bar, drill the right
grab bar hole also.
(1)
Slide l/2-inch nylon washer (4) onto bolt of
(4) Secure mounting hardware (three 10-32
door handle (3).
screws, lockwashers, washers, and nuts) to the
Insert door handle bolt through door (5) and
(2)
dashboard for later use by the PADS crew.
butt nylon washer against door panel.
t. Install Rear Panel in Vehicle. Install rear panel
Slide 1/2-inch nylon washer (4) onto door
(3)
as follows:
handle bolt and butt against doubler on back
(1) Place rear panel in position in vehicle.
side of door panel.
(4)
(2) Install the five 1/4-20 X l/2-inch cap screws
Slide 1/2-inch washer (6) onto door handle
and washers securing angle bracket to vehicle
bolt and butt against nylon washer.
rain gutter. Tighten the screws.
Slide spring washer (7) onto door handle bolt
(5)
and butt against washer (hollow side against
(3) Install three 5/16-24 X 3/4-inch screws and
washer).
washers on each side and secure side mounting
plates to vehicle body.
Install 1/2-20 jamnut (8) on door handle bolt
(6)
a n d butt against spring washer. Tighten
(4) Install two 5/16-24 X 3/4-inch screws and
jamnut only until handle operates smoothly.
washers and secure bottom plate to vehicle
body.
(7)
Install plunger ball (2) in pawl (9) and tighten.
u. Removal of Rear Panel After Installation of
Place pawl (9) onto door handle bolt and butt
(8)
Winterization Kit.
against jamnut.
3-59
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