ARMY TM 5-6675-308-12
MARINE CORPS TM 08837A-12/1A
Section V. MAINTENANCE OF PADS
Release two clamping catches and remove
(2)
4-5. General.
Operator/crew maintenance consists of
CDU from bracket.
cleaning and spot-painting, CDU replacement, primary
pallet replacement, battery box replacement, mounting
b. Replacement.
hardware replacement, and specified repairs and serv-
(1) Install CDU on bracket and secure with two
ices of these major units.
clamping catches.
4-6. Cleaning and Spot-Painting. Perform cleaning and
(2) Connect cable assembly W1 connector W1P1
spot-painting instructions as follows:
to CDU connector 4J1.
4-8. Battery Box Replacement.
Do not paint over unpainted areas. These
a. R e m o v a l .
areas are EMI bonding surfaces which
(1) Remove right front seat.
must remain unpainted for maximum
(2) Disconnect cable assembly W6 connector
W6P1 from PS connector 3J2.
Do not paint if temperature is below 4C
(40F).
(3) Unlatch belt assembly from subfloor (figure
a. Cleaning and spot-painting is limited to touchup
of scratched, scraped or otherwise marred surfaces.
(4) Lift battery box clear of subfloor and remove
through right door of vehicle.
b. Replacement.
(1) Set battery box in plate on subfloor.
(2) Latch belt assembly to subfloor and tighten
Isopropyl alcohol is flammable and gives
off harmful vapors. Use only in well-ven-
(3) Connect cable assembly W6 connector W6P1
tilated area away from open flames and
to PS connector 3J2.
sparks. Avoid prolonged or repeated inha-
lation of vapors.
(4) Replace right front seat.
b . The area to be painted must be thorougly
cleaned, dry, and free from oil or grease. Clean rust
4-9. Primary Pallet (less CDU) Replacement.
from steel surfaces on the alignment pin bracket,
a.
Removal.
clamping bracket, battery box, and subfloor with steel
wool or fine sandpaper. Do not sand any other items as
they are made from aluminum or plastic. Use isopropyl
alcohol as a cleaning solvent. Do not use soap and
water because soap reacts with aluminum to produce a
waxy film. Cover connectors and unpainted areas with
masking tape before painting, near them. The system
Use three or more persons to lift primary
probably will not work if connector contacts get
pallet.
painted. Make sure moving parts, such as clamping
NOTE
catches, are not immobilized by paint.
c. Carefully apply alkyd camouflage enamel con-
Step (1) does not refer to a winterized
forming to MIL-E-52798 (color, forest green) with a
utility truck.
small paint brush. Brush out any runs or drips. Allow
(1) Remove spare tire, gas can, and radio from
paint to air dry at least 24 hours before subjecting it to
vehicle, clear canvas as required.
wear.
(2) Remove loose equipment from cargo area.
W6 connector
(3) Disconnect cable assembly
Removal.
a.
W6P1 from PS connector 3J2.
(4) Disconnect cable assembly W1 connector
(1) Disconnect cable assembly W1 connector
W1P2 from computer connector 1J3.
WlP1 from CDU connector 4J1.