wear. Inspect the contacts and slide lever for burrs,
and install the screw (11). Position the ends of the
bends, and wear. Inspect the battery box for bends,
t w o cables (8 and 12) and the connector cable in
cracks, and defective clamps. Inspect the screws
the two sockets (14) and secure with the four
and pins for burrs and damaged threads.
setscrews (15).
(5) Position the two sockets (14) in the battery
( 3 ) Tape cracked insulation on cables. Stretch
box (33) and secure with the two screws (13). Hook
s l i g h t l y fatigued springs to provide better holding
up the spring (25) to the link contact (24) Position
tension. Smooth out all burred surfaces with a fine
the slide lever (28) and connect the link contact to
f i l e . Straighten minor bends. Paint all worn sur-
the slide lever with the knob (27) and nut (32).
faces where the metal is exposed. Replace all
I n s t a l l the battery contact (22) on the trunk (23)
d e f e c t i v e parts that cannot be repaired.
u s i n g the three screws (21).
c.
Reassembly.
( 6 ) Install the connector cable to the battery
(1) Slide the shaft of the rheostat (9, fig. 4-4)
c o n t a c t (22) with the screw (11). Install the screw
through the mounting hole in the side of the battery
box (33). Install the holding washer (37). Turn the
(26) in the trunk (23) and connect the spring
(25).
Position the trunk (23) in the battery box (33)
and
s h a f t of the rheostat counterclockwise as far as it
s e c u r e with the two screws (31).
will go. Position the rheostat knob (35) on the
( 7 ) Position the trunk (30) in the battery
box
shaft, alining the slot in the knob with the black line
and secure with the two screws (31). Install
the
on the end of the battery box (33). Aline the hole in
separator washer (7) in the battery box (33).
t h e shaft with the hole in the rheostat knob and
install the taper pin (36). Install the setscrew (34).
4-11. Hand Lamp and Cable
Assembly
(2) Position the cables (8 and 12) in the
a. Disassembly.
battery box (33) and install the two clamps. Solder
( 1 ) Remove the shade tube (20, fig. 4-5) from
t h e cable (8) to the rheostat (9).
t h e body tube (24). Remove the screw (23) which
(3) Assemble the insulation (1) and contact
holds the lamp insulation (15) and hook ratchet
(2) on the studs in the battery box. Position the two
(13)
to
the
body
tube.
contact springs (3) and secure with the two washers
(4) and nuts (5).
(4) Position the contact (10), on the lead from
t h e rheostat (9) and cable (12), on the contact (2)